More Work Coming In Than You Can Produce? – Here’s Some Guidance and Advice
The Joint Center for Housing Studies at Harvard University indicates that the dollars spent on remodeling will increase by 8.6% by the end of 2016. Most remodelers are already feeling this surge in spending as their backlog of work keeps increasing and at the same time the number of estimates they need to push out is also increasing. Smart business owners seeing this happening are already increasing their field staff capacity to take advantage of the work. Adding staff can help get more work done. However if production efficiency and organization are challenged due to the growth profits can quickly drop. To help these contractors out I have searched out and assembled the list of articles below. Each article is helpful, but collectively they can help identify a plan of action contractors can take to protect the profits they expect to earn by growing their businesses.
A good number of contractors have been contacting me for help in this area. Most share now that they have more staff they are challenged to properly manage them and the sequence of work. Others report they have come to realize they may have hired the wrong staff. The solutions to these problems are actually not that difficult to put in place. What typically gets in the way is not knowing what systems to put in place to support the growth and how to get things started.
Here is one message I got just today, from an employee:
“Hello. I was hired 3 years ago as an estimator. We had 2 carpenters and a super. We now have grown into 7 carpenters, super, production manager and additional secretary. None of our carpenters are "lead carpenters" but about 4 think they are. We are experiencing some growing pains for sure so any input would help. Thanks.”
So, here is my list of helpful articles for contractors seeking to advance and grow their production capabilities. The articles will help enlighten you to what your options are as well as several important considerations to be aware of before you jump in and get things started. I hope you find the info helpful and motivating.
List of articles about growing production capacity at a Remodeling Company:
Options for Managing Production
What’s the Difference Between a Production Manager and a Production Supervisor?
All I want for Christmas… Is a Real Production Manager!
Is He Really a Lead Carpenter?
Key Differences Between Carpenters and Great Lead Carpenters: Part 1
Key Differences Between Carpenters and Great Lead Carpenters: Part 2
Checklist for Implementing the Lead Carpenter System
Considerations for Putting the Right Employee on the Right Job
Help With Evolving From Contractor to Construction Business Owner


As I pointed out in 
Personal qualities needed to be a Lead Carpenter
Skilled Carpenters are assumed to have the trade skills needed to do the work at hand and to understand construction. But just because a carpenter has these skills doesn’t necessarily also mean he or she has the rest of what it takes to be a successful Lead Carpenter. Below is the first half of a list of key skills a carpenter should have or will need to acquire to become a great Lead Carpenter. I created this list to help carpenters and construction business owners improve their chances of success developing Lead Carpenters and a true Lead Carpenter System. 
Speaking: Ability to speak clearly including selecting language, tone of voice, and gestures appropriate to a specific audience.
Creative Thinking: Has the ability and is not afraid to use imagination freely to combine ideas or information in new ways. Can easily make connections between ideas that seem unrelated to others.
With the right manager and company, a good lead carpenter has a huge opportunity for personal and professional growth. Proper training as well as the ability to implement what is learned creates many opportunities for a lead carpenter. As we implemented the system at my remodeling company, our leads discovered that this new role generated a variety of benefits for them. For example; our leads discovered that they could delegate to others those activities that they preferred not to do.
Fewer risks of losing and replacing in-house production employees
“A lead carpenter is involved in tasks and has responsibilities beyond the technical production aspects of a project. He/she is responsible for customer contact and communication, supervision of subcontractors and employees, managing the job site, scheduling, and safety issues. The success of a remodeling project during the production stage is the primary responsibility of the lead carpenter.”
Customer Satisfaction
For example, if your business can't or won't share the
I am also aware of true lead carpenters who were hired as lead carpenters only to find out that they couldn't act as lead carpenters at the business that hired them because of the reasons shared above. When they find these conditions at their new job they quickly realize their opportunities for career and compensation growth are dramatically compromised. So many left for a different business and opportunity where they could use their skills and continue to advance their careers.

Although some feel such tactics might be self-serving, I disagree. It is my opinion that Walt was a truly caring person who loved and gave his best to the industry, always willing to help people. I think of him as a man who did and gave great things to the industry and the people he loved, and he found a way to be well paid while doing so. By being well paid, he could afford to keep doing what he did and, perhaps more important, he kept getting better at it! A good example for all of us to consider for our own businesses.

Your goals must be measurable
Putting the pieces together
Sequential learners learn best when information is presented to them in logical step by step order. By presenting information to them in the order tasks should be completed, they can see how one step prepares for the next and or how subsequent steps are dependent on the previous step. These employees are typically successful at repetitive activities, even activities that require a high level of skill. Examples could include install crown moldings or estimating projects that can be done using a unit cost method. However sequential learners might not make for good lead carpenters at a business where every project is different and or projects are highly detailed. A sequential learner lead carpenter may be challenged if the business does not provide adequate project specifications and facilitated planning opportunities before the project begins. Also, a sequential learner might not have success selling Design/Build projects to prospects who are global learners.
On the other hand global learners can take in random bits of information about a project or task and can quickly connect the dots between that information to assess a situation or assemble a solution on their own by quickly understanding the connections between those bits of information. These employees can be very successful at job positions like handyman repairs, troubleshooting roof leaks and or gathering information from Design/Build clients who know why they want to do a project but might not know yet how to get started or what needs to be considered. Also consider these employees might quickly become bored with repetitive activities or duties.
Installing windows these days requires building science knowledge and an understanding of installation options regarding the methods and products that can be used. A lead carpenter who is a global learner can be real good at understanding the science considerations and specifying appropriate installation details. With those project specific details in hand a sequential learner carpenter can then be instructed by that lead carpenter, right at the jobsite, on how to install all the windows. While the carpenter installs the windows the lead carpenter can be making the materials list for the next phase of the job so the materials will be ready for the carpenter when the carpenter is done installing the windows. Unlike a production manager driven production system, because a lead carpenter driven system is being used, the global learner who specified the installation method is at the job site to oversee and if needed trouble shoot the efforts of the carpenter. With a production manager driven system, after being instructed, the sequential learner carpenter might be on his own without anyone overseeing his or her activities to be sure the windows are being installed correctly.
While at JLC LIVE last week in Providence RI Many remodelers shared with me that they were seeing positive signs like increased leads and project budgets, and are now booking more work recently than they have experienced in the last several years. Having scaled back their staffing due to the recession they expressed concern about hiring production employees to meet the demand only to have to let them go if the demand softens. They were looking for solutions for their businesses that help keep good employees working full time. There are no guaranteed solutions. However with some planning and committing to some changes about how you do business, you can make it happen. Here is some of the advice I offered these attendees:
One thing I recommend is finding a real lead carpenter who can actually manage the job onsite with little interaction with the business owner after a proper hand-off of the project. For this to be successful the remodeler must look at what information needs to be collected and prepared before the hand-off from sales to production, conduct a successful hand-off, and actually empower and allow the lead carpenter to be a lead carpenter.
This change in business style is understandably difficult for someone who has in the past been in total control of everything in their business and has relied on micromanagement to get things done. Making the change requires new business practices and the changes can be fast-tracked with some mentoring/coaching to help the remodeler get through the structural and emotional adjustments required.
Many contractors have asked me what volume of sales they should achieve before they implement the Lead Carpenter System. Like many other business decisions, it depends upon the reason you want to do it, but it also depends upon the company and the current condition of that company’s business systems. Without that information, answering the question based on assumptions could lead to disaster. Unless you and your company are properly prepared, failure of the Lead Carpenter System might be blamed on the system itself, rather than the business systems that are required to support it. The key is to adjust your business systems to support a true Lead Carpenter System, not adjust the lead Carpenter System to work within your existing business systems.
Get Your Support Systems Ready






